Bhushan Power & Steel Limited (BPSL), is a fully integrated 2.8 Million TPA Steel Making Company having turnover of INR 9517 Crores (USD 1752 Million) FY13.The Company is certified to ISO 9001:2008 & TS-16949 Quality Standards and ISO 14001:2004 Environment Management Standards. These plants manufacture value added products covering entire steel value chain right from Coal Mining to
manufacturing Pig Iron, DRI, Billets, HR Coils, CR Coils, GP/GC Sheets, Precision Tubes, Black Pipe/GI Pipe, Cable Tapes, Tor Steel, Carbon and Special Alloy Steel Wire Rods and Rounds conforming to IS and international standards.
The Concern:
Weighbridges continue to play an increasingly vital role in the process and related industries, acting as critical control points for vehicles
arriving and leaving sites. Vehicle Identification and Data Collection from Weighbridge using Radio Frequency Identification is a secure and convenient solution for vehicle management at industries, providing authentication and accurate weight data for incoming and outgoing vehicles.
Challenges:
The average log size in many parts of the world is getting smaller and it is becoming increasingly time consuming and expensive to individually scale each log. A credible automatic weight system is essential for any industry using the measurement of weight as a benchmark for sale of a product. Manual Inaccuracy in payload weights can be created by either inaccurate gross weights or variability between the tare weight of the truck and the actual weight of the truck (gross weight minus payload) at the time of gross weighing. A busy Industrial Plot should have an automated, efficient monitoring system that allows for accurate vehicle identification as well as an easy measuring system for the load.
The requirements and ever increasing demands of the mining industry is its core competence towards safety and productivity. Our solution is well tailored to meet these core standards of the power, steel and mining industry.
The Solution:
We recommended HF based Passive RFID with IP Cameras for automatic Data Capturing from Weighbridge, providing a complete industrial solution for Bhushan Power & Steel Limited. Each Weighbridge is equipped with HF RFID Reader and IP Cameras. There are 8 weighbridges with 8 HF Readers and 24 IP Cameras. Each and every authorized Truck Driver has a passive RFID tag. The HF Card type tag is a high performance tag that is ideal for harsh and dirty environment.Whenever a Truck arrives at the entrance of Gross1 weighbridge, the driver is supposed to pass the card to the guard standing there. He shows the Card to the RFID Reader mounted at each of the weighbridges.
The RFID system is integrated with software systems (SAP) for billing, reporting, and revenue collection, that provides even greater cost and time efficiency to operators.
Bhushan Power & Steels Ltd achieves rapid ROI with RFID
Earlier amount saved by physical/ manual processes = 0.01% of the total revenue i.e. – 0.01 % of 1,08,00,00,000 = Rs 1, 08,000/month
Benefits:
Our System will eliminate the repetitive job of staffs at weigh station.
Designed & SEO By: WEB POWER INDIA | ETS All rights reserved.